TS-430s Poor RX Problem

Since I acquired my TS-430 a few years ago the RX on the radio has never been at its best. So in this post I will detail my solution to my TS-430s Poor RX Problem.

Background

Some bands were fine while others were very poor. After a bit of investigation I found that this could be caused by the relays in the back which do the RX / TX switching, and also switch in the various filters etc, can get dirty and create this Poor RX problem.

Poor RX Solution

Method 1: Relay Clean Kenwood Service Bulletin SB-902

When first investigating this problem one suggested solution was to apply 13.8v through a 28ohm 10W resistor to the centre pin of the antenna socket. This process is published from Kenwood with a service bulletin SB-902. I tried this process with only marginal success. This is most likely due to the lack of use. A small circuit can then be produced as a contact maintenance and can be installed in the back of the radio. This procedure is detailed here.

With this cleaning process not working for me I decided to go a step further and remove the filter board and clean the contacts manually. Then running the above process may work better.

Method 2: Relay Manual Cleaning

I started with the strip down of the back of the radio removing both top and bottom casings. I then removed the screws holding the rear panel and PA.

TS-403s - removed covers and PA

Carefully moving this out the way, this allowed access the Filter board in the back. It was at this point i took photos of all the connections to ensure they went back in the same place. WARNING, some of the RF coaxes between the final PA stage and the filter board are quite short but should just pull out of the sockets.

With this done, i removed all the connectors and the 6 screws holding the board down.

TS-403s - Removed Filter board
TS-403s Poor RX Problem -Removed Filter board

The covers to each of the relays can be removed with a thin flat head screwdriver. I then cleaned each one using some tissue paper and switch cleaner. The contacts are very small and delicate. Remember to clean both sides of the relay. I put the tissue in the open side, closed the relay onto the tissue using my finger and then put the tissue and used the spring return force of the relay to clamp the tissue. Carefully pulling the tissue out, taking care not to rip it and leaving fibres inside the relay.

Rebuild

Just reversing the process of disassembly. The board was refitted and using the images as reference, the cables were reconnected. The fiddly bit was reconnecting the short RF coaxes on the filter board.

TS-403s Poor RX Problem -Limited access

This is the small gap you have to get your fingers or tools through to then reconnect the RF coaxes.

I hope this post has helped with your TS-430s Poor RX Problem.

5 comments on “TS-430s Poor RX Problem

  1. Great article!!

    I just wish I had found this before I did this yesterday! I had to figure it out as I went.

  2. My TS430 has a different problem to the above. although it won’t hurt to clean relay contacts and check final transistor solder joints. I have ordered a full capacitor replacement kit. MY PROBLEM:: The mode switch is stuck on FM, pushing any other mode button, the LED lights up for that mode, BUT it reverts straight back to FM position.. Power out goes from ZERO at 160M to full power at 10M Lots of speaker noise on all frequencies.(FM). TS430 is from a deceased estate, IT along with all Silent Key gear was put out in a cold damp garage, (maybe 6 months) before they contacted me. (Lovely). I can source another mode switch, It would appear the message is getting from point A to B but B is NOT listening, so to speak. Any ideas or thoughts appreciated. John

    • a bit late as you may have repaired the fault but i had a similar problem and it turned out to be an ic, i had to buy a cheap oscilloscope to find it though

  3. Having recently acquired a tidy TS430s with unknown history, I too found the RF had varying output power on all ham bands. I decided to apply Kenwood’s de-oxidization process of 12VDC via a series current-limiting resistor between the antenna terminal and chassis ground. (I used two 47 Ohm 5W resistors in parallel, drawing 500mA from the 13.2V DC supply). After setting 1mHz jumps and pressing the UP button for 1:15s, this is what the RF-W output levels were into my 50 Ohm DL. Figures before are unbracketed, and after cleaning is in brackets:
    160M: 02(60) 80M: 80(80) 40M: 72(90) 30M: 70(90) 20M: 72(80) 17M: 65(65) 15M: 63(66)
    12M: 17(60) 10M: 30(70). These show that this rig may not have done much work on 160 or 12 thru 10m bands. The exercise was mounted after first dealing with some guilt if i didn’t at least remove the upper and lower case halves and surveying the lengthy job ahead to gain access to the various board layers and clean the relays manually (more of which I cared to count!). Instead, I hastily reassembled the case and got on with the (debatable) external DC-clean. Time taken? About 5 minutes to rig and do.

    At least give it a try is my recommendation.

Leave a Reply

Your email address will not be published. Required fields are marked *